Wednesday, 30 December 2020

Metalwork on E43172

A lot of work has taken place on brake coach No.E43172 in the days after Christmas, including three new patches on the west side of the carriage and more work on the guards compartment end east side

The first of three patches to do on the west side, this photo shows the rotten plate underneath/behind a doorstop

Doorstop removed and the plate halfway through being cleaned up/sanded down

Rotten piece cut out, new piece in place

Steve welding the replacement piece in


Welds ground back and holes for the doorstop drilled

Daryl carrying on with sanding down the south end

Michaels work on the guards compartment end, being shown here is the replacement piece on the frame ready to be welded in, compared with the rotten piece

Welded in

Rotten corner piece successfully cut out. Also just visible in this photo is the new metal welded in on the very bottom of the south crash barrier/stanchion 

Steve starts cleaning up the next doorstop piece

Same again, it is quite rotten just below and behind the doorstop

The view from behind/inside the carriage, the bolt ends/nuts have also been ground flat to allow the seized bolts to be removed

Cutting out

Cleaned up ready for welding

The new piece held in place

Tack welded in place

Some additional welds were done between the bracket and the new metal for extra support

Welds ground back and holes drilled

Onto the next one, this time on one of the doors

Cut out and cleaned up

New piece welded in

Steve grinding back the welds

Welded in and holes drilled

The three patches, awaiting bodyfiller

 

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